Low Cement Castable

High-flow, high-strength low cement castable engineered for rolling mill reheating furnaces and high-temperature industrial applications.

  • Grade: JH-LN
  • Al₂O₃ (%): 42
  • Bulk Density (g/cm3) at 110°C×16h: 2.2
  • Modulus of Rupture (MPa) at 110°C×16h: 4

Description

This low cement refractory castable series is formulated with premium low-alkali raw materials and optimized particle-size distribution to deliver superior flowability, ease of installation, high strength development, and excellent volume stability during service. The product supports both in-situ casting of monolithic linings and precast block production, offering maximum flexibility for furnace maintenance and construction schedules. Developed specifically for rolling mill reheating furnaces, it has been successfully adopted by Baowu, Magang, TISCO, and over 100 other steelmaking facilities across more than 500 reheating furnaces worldwide.

Key Features

  1. Low alkali raw materials and optimized grading extend lining service life and reduce degradation risk.
  2. Excellent flowability enables vibration-free installation, saving labor and construction time.
  3. High cold and hot strength with superior volume stability minimizes cracking and joint failure.
  4. Dual-use design: suitable for both in-situ casting and precast block fabrication.
  5. Proven performance in over 500 reheating furnace installations at major steel plants.

Application

  • Reheating furnace roofs and walls in rolling mills (JH-LN for lower-temperature zones, JH-DA series for all furnace positions).
  • Precast structural shapes and burner blocks for pusher-type and walking-beam reheating furnaces.
  • Regenerative burner system housings and combustion air passages in steel plant heating facilities.
  • Tundish working lining and other secondary steelmaking vessel applications requiring low-cement castables.
  • General high-temperature industrial furnace linings demanding high strength and volume stability.

Technical Specifications

Physical and chemical Performance Indicators of Low-Cement Refractory Castables

GradeJH-LNJH-DA55JH-DA60JH-DA65JH-DA70
Al₂O₃ (%)4255606570
Bulk Density (g/cm3) at 110°C×16h2.22.252.32.42.5
Permanent Linear Change (% at 1350°C×3h)-0.5~0 (1300°C×3h)-0.5~+0.5-0.5~+0.5-0.5~+0.5-0.5~+0.5
Modulus of Rupture (MPa) at 110°C×16h45567
Modulus of Rupture (MPa) at 1350°C×3h56677
Cold Crushing Strength (MPa) at 110°C×16h2530303540
Cold Crushing Strength (MPa) at 1350°C×3h4045455555
Service Temperature (°C)13001350135013501350
ApplicationLow-temp furnace roof & wallAll furnace positionsAll furnace positionsAll furnace positionsAll furnace positions
Packaging25kg/bag + ton bag, Moisture-proof, Shelf life: 6 months25kg/bag + ton bag, Moisture-proof, Shelf life: 6 months25kg/bag + ton bag, Moisture-proof, Shelf life: 6 months25kg/bag + ton bag, Moisture-proof, Shelf life: 6 months25kg/bag + ton bag, Moisture-proof, Shelf life: 6 months

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