Liaoning Hongchang Heavy Industry Heating Furnace Maintenance Efficiency Case with Anchor Bricks & Baking-Free Refractories

Location:Liaoning

Summary

JHR matched system of anchor bricks and baking-free castables is adopted for emergency and routine heating furnace maintenance, remarkably shortening drying waiting period, simplifying on-site patching procedures and stabilizing continuous heat treatment capacity for heavy industry manufacturers.

Content

The walking beam heat treatment heating furnace of Liaoning Hongchang Heavy Industry suffers persistent lining spalling and damage of anchor structures under long-term high-temperature radiation and frequent thermal cycling from workpieces. Previously, standard castables and common anchor bricks were adopted for maintenance, requiring 12 days of combined curing and furnace drying after patching. Prolonged shutdown led to suspension of workpiece heat treatment and reduced order delivery efficiency.During furnace maintenance, the enterprise adopted JHR’s full refractory package consisting of high-temperature anchor bricks and baking-free castables. Pre-installed anchor bricks were integrated with cast-in-place baking-free castables for monolithic lining forming. JHR supplied factory test certificates and on-site masonry technical support, and all finished products deliver physical and chemical properties fully matching heavy industry high-temperature heat treatment operating conditions. The customer summarized key application strengths as below:

The special baking-free castable achieves rapid dehydration and hardening after forming, removing multi-day low-temperature drying for moisture removal and cutting drying duration from 12 days to 4 days, greatly shortening maintenance shutdown time;
Matched high-temperature anchor bricks feature robust thermal stability and tight interlocking bonding with baking-free castables, restraining lining bulging and spalling at high temperature and extending service life after each maintenance;
The materials exhibit outstanding construction adaptability for quick local patching without large-area lining demolition, cutting waste generation and manual repair workload to lower overall maintenance expenditure.

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